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Product Details:
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Place Of Origin: | Shandong, China | Model Number: | XPG-800 |
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Condition: | New | Brand Name: | HHS |
Voltage: | 380V | Suitable Sheet Size: | 600-900mm |
Dimension(L*W*H): | 14850/18600*1880*3100mm | Weight: | 20T |
Certification: | ISO9001:2008 | Warranty: | One Year |
After-sales Service: | Engineers Available To Service Machinery Overseas | Power: | 20-26kw |
Color: | As Customer Require | ||
Highlight: | 800mm Batch Off Cooler,Automatic Batch Off Cooler,Automatic Tire Tread Cooling Line |
The production line uses spray and immersion cooling method so as to ensure adequate cooling, fully meet the requirements for motorcycle, car and other vehicle tire tread production process, improve production efficiency and reduce labor intensity.
This rubber film cooling line can make the hot rubber strip/sheet cooling.
Rubber film cooling line work procedure is:
1. Take the hot rubber strip/sheet in, coat it with release agent.
2. Hang the rubber strip/sheet on festoons, cool and dry it by fans.
3. Stack rubber strip/sheet on pallet.
The rubber film cooling line is floor stand type with the features of simple & rational structure, easy to operate.
The rubber film cooling line mainly consists of machine body and electrical control system.
The rubber film cooling line consists of inlet module, cooling device, lifting device, festoon module, down swing device, operating platform, and ladder etc. The electrical control system is in a control box, and set emergency control device on the machine.
Models:
1) Simple structure easy in installation and maintenance.
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
3) With adjustable knives can slit the rubber sheet into strips as per the width customer needs.
4) Running in a high automatization and intellectualization,no pollution.
5) Can be connected with open mixing mill or rubber extruder ,directly inline with the rubber sheet feeding machine .
Product Description
STRUCTURE AND FUNCTION
A. Inlet & Dip device
1. Structure and Function
Inlet module includes transport belt and cooling tank, the rubber sheet dipped into the stainless steel cooling tank by a conveyor belt, coated with a release agent and get the initial cooling. Inlet conveyor belt is driven by a motor reducer. After inlet conveyor belt there are three cylinders, one for inlet conveyor uplift and drop down, one for printing, one for compacting. The cooling tank equipped with cylinder for drop down (dip) the rubber sheet.
2.Technical parameters
Linear speed: 4-36m/min
Connector Cylinder: SJBI80 * 200MP2
Compaction Cylinder: QGB Ⅱ -100 * 120MF1
Roller cylinder: QGB Ⅱ -100 * 500MF1
Motor: XWD1.5-4-1/29
B. Lifting device
1. Structure and Function
Lifting device is to lift the soaked rubber sheet and hang it to the hanging rod/festoons. It Includes clamping transport device, transmission device. Transportation belt and grip belt adopts no joint trench belt.
2. Technical Parameters
Reducer: XWD1.5-3-1/11
Transportation belt maximum linear speed: 36m/min
3. Hanging Module
Able to cool the rubber sheet from 80-120℃ to 5℃ above ambient room temperature.
4. Hanging Rubber Sheet Device
C. Function and Structure
1. This device makes Rubber sheet moving slowly on festoon. The rubber sheet is cooled by fans blowing.
Festoon traction chain is driven by a motor. Dandy roll is mounted on festoon frame near the lifting device. Dandy roll makes the rubber sheet hanging firmly on festoons. And there's poke device here- makes the inlet rubber sheet(fed by lifting device) go into festoons automatically. Eliminate the danger of artificial hanging rubber sheet.
2. Technical Parameters
Transport Chain Drive: Motor Drive: XWED5.5-85-595
Hanging height: 1400mm
Hanging rod/festoon spacing: 120mm
D. Axial fan: 750W
Number of fans: 8-16
E. Exit Module
1.Conveyor
Function and Structure
Rubber sheet after cooling is transported forward by back conveyor automatically to the end of the machine, been cut manually then stacking to the pallet.
2.Technical parameters:
Conveyor motor: XWD1.5-3-1/11
Able to stack rubber sheet/strips on pallet with dimensions 1300X1000 mm at stacking height max 1000 mm.
Main Technical Specification
Model Series | XPG-600 | XPG-800 | XPG-900 | ||
Max. rubber sheet width | mm | 600 | 800 | 900 | |
The thickness of the rubber sheet | mm | 4-10 | 4-10 | 6-12 | |
Rubber sheeting temperature over room temperature after cooling | °C | Room temperature + 5 degrees Celsius | Room temperature + 5 degrees Celsius | Room temperature + 5 degrees Celsius | |
Linear speed of taking-in conveyer | m/min | 11-22 | 0-26 | 3-35 | |
Linear speed of sheet hanging bar | m/min | 1-1.26 | 1-1.26 | 1-1.26 | |
Hanging height of the sheet hanging bar | mm | 1000 | 1200 | 1400 | |
Number of cooling fans | Set | According to customers | 20-32 | 32-34 | |
Total power | kW | 16 | 20-26 | 25-35 | |
L | mm | 12400 | 14850/18600 | 18000/21750 | |
Length | W | mm | 2130 | 1880 | 2300 |
H | mm | 2990 | 3100 | 2980 | |
Gross weight | t | 10 | 20 | 30 |
Contact Person: Miss. Sophie
Tel: +8613573826806